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Ф3.5×68m rotary kiln Technical data table

工程号 :
设备号 :
车间名称:
投标号 :
制造厂:JIANGSU PENGFEI GROUP CO.,LTD
日期:

用途USES


设备名称EQUIPMENT NAME
Ф3.5×68m回转窑

图号DRAWINGS NUMBERS


1 性能参数Technical parameter


生产能力Production capacity: t/d ~

斜度Inclination: % 1.5

支承数量No. of kiln pier:
3档

转速Rotary speed


主传动Main driving r/h 0.28-2.81

辅助传动Auxiliary driving r/h 3.63

传动型式
Driving type:

单传动
Single driving

主传动电机
Main driving motor:

直流调速电机
DC speed regulating motor

型号Model
ZSN4-315-12

功率Power kW 250

额定转速Rated rotary speed r/min 1000

额定电压Rated voltage V 440

调速范围
Speed adjustable range
r/min 100~1000

冷却方式Cooling mode:


防护等级Protection level:
IP44

测速发电机Tachogenerator


型号Model
ZYS-3A

功率Power W 22

额定转速Rated rotary speed r/min 0-2000

额定电压Rated voltage V 110V

辅助传动电动机
Auxiliary driving motor:



型号Model
Y200L1-6

功率Power kW 18.5

额定转速Rated rotary speed r/min 970

额定电压Rated voltage V

主传动减速器Main reducer:


型号Model
YNS1240-40

传动比Transmission ratio
40/38.961

中心距Center distance: mm 1240

辅助传动减速器
Auxiliary driving speed reducer:



型号Model
ZSY200

传动比Transmission ratio
45

中心距Center distance: mm 440

液压挡轮油站
Thrust roller oil pump station



型号Model
YY-Ⅱ

2 主要部件Main Components


Ⅰ档轮带Tyre for base 1


规格Specifications
φ4270×650

材料Material
ZG310-570

数量Quantity
1

单件重Single piece weight kg 17910

Ⅱ档轮带Tyre for base 2


规格Specifications
φ4310×700

材料Material
ZG310-570

数量Quantity
1

单件重Single piece weight kg 20770

Ⅲ档轮带Tyre for base 3


规格Specifications
φ4270×600

材料Material
ZG310-570

数量Quantity
1

单件重Single piece weight kg 17100

窑头护板Kiln outlet protect plate


材料Material
ZG40Cr25Ni20

数量Quantity
28

单件重Single piece weight kg 110.7

窑尾护板Kiln inlet protection plate


材料Material
ZG35Cr24Ni7

数量Quantity
20

单件重Single piece weight kg 58.3

大齿圈Girth gear


规格Specifications
M=28,Z=192,B=400

材料Material
ZG310-570

数量Quantity
1

单件重Single piece weight kg 9960

小齿轮Pinion


规格Specifications
M=28,Z=21,B=450

材料Material
35SiMn

数量Quantity
1

单件重Single piece weight kg 820

小齿轮轮轴Pinion shaft


材料Material
35CrMo

数量Quantity
1

单件重Single piece weight kg 794

Ⅰ、Ⅲ档托轮
Supporting roller for base 3



规格Specifications
φ1200×700, φ1200×650

材料Material
ZG340-640

数量Quantity
4

单件重Single piece weight kg 4254,3950

Ⅰ、Ⅲ档托轮轴
Supporting roller shaft for base 3



材料Material
45

数量Quantity
4

单件重Single piece weight kg 2050,1900

Ⅱ档托轮
Supporting roller for base 2



规格Specifications
φ1300×750

材料Material
ZG340-640

数量Quantity
2

单件重Single piece weight kg 5570

Ⅱ档托轮轴
Supporting roller shaft for base 2



材料Material
45

数量Quantity
2

单件重Single piece weight kg 2575

衬瓦Bush liner


材料Material
ZA27-2

数量Quantity
12

单件重Single piece weight kg 45.2

联轴器Coupling


型号Model
JZMJ27

数量Quantity
1

单件重Single piece weight kg 3200

主减速器Main reducer:


型号Model
YNS1240-40

数量Quantity
1

单件重Single piece weight kg 5100

主电机 Main driving motor:


型号Model
ZSN4-315-097

数量Quantity
1

单件重Single piece weight kg 2530

辅助减速器
Auxiliary driving speed reducer:



型号Model
ZSY200

数量Quantity
1

单件重Single piece weight kg 285

辅助电机Auxiliary driving motor:


规格Specifications
Y200L1-6

数量Quantity
1

单件重Single piece weight kg 190

挡轮油站Oil station for thrust roller


规格Specifications
YY-Ⅱ

数量Quantity
1

单件重Single piece weight kg 250

减速机油站
Oil station for main reducer

/

规格Specifications


数量Quantity


单件重Single piece weight kg

筒体Shell


材料Material
Q235-B/20g

板厚
Thickness of steel plate
mm 25,28,36,50,60

钢板重量
192651

3 窑各部分重量构成


窑尾密封装置
Kiln inlet sealing device



数量Quantity 1

重量 Weight kg 3500

Ⅰ档支承装置
Supporting device for base 1



数量Quantity 1

重量 Weight kg 21500

Ⅱ档支承装置
Supporting device for base 2



数量Quantity 1

重量 Weight kg 26246

Ⅲ档支承装置(带档轮装置)
Supporting device for base 3(with thrust roller device)



数量Quantity 1

重量 Weight kg 31800

传动装置Driving device


数量Quantity 1

重量 Weight kg 16300

筒体部分Shell part


数量Quantity 1

重量 Weight kg 265000

窑头密封Kiln outlet sealing device


数量Quantity 1

重量 Weight kg 3500

液压挡轮油站
Oil station for thrust roller



数量Quantity 1

重量 Weight kg 250

减速机稀油站Oil station for reducer
/

数量Quantity

重量 Weight kg

挡轮油站油管系统
Oil pipeline system of oil station for thrust roller

1

数量Quantity 25

重量 Weight kg

安装工具Installation tool


数量Quantity 1

重量 Weight kg 9800

回转窑总重 Total weight of rotary kiln kg 401000(不含窑头罩)
(Not include kiln outlet hood)





制造标准Manufacturing standards
《水泥工业用回转窑》(JC333-2006)
(JC333-2006)





电动机和其他电气元件:
Motors and other electrical components



制造标准Manufacturing standards
GB755

防护等级Protection level:
IP44

绝缘等级Insulation grade:
F