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Cement Rotary Kiln

Description of Cement Rotary Kiln:
As the main equipment in both of the cement clinker dry and wet process production lines, this cement rotary kiln is widely used in metallurgy field, chemical industry, building refractory material sector, environmental protection field, and so on. It mainly consists of cylinder body, supporting device, supporting device with catch wheel, driving device, movable kiln head, sealing equipment of the kiln end, coal spraying pipe, etc.


As for its parts, advanced hydraulic catch wheel equipment has been equipped. Metering plunger pump with high accuracy, high-precision speed control valve and contact-type graphite block sealing device have been fitted. To improve its automaticity, industrial TV has been used to watch the fire, and its process flow is able to imitate fluorescent screen. The calcination zone can be displayed clearly on the infrared scanistor. All of these devices make it more convenient, reliable and visualized to operate. Compared with other similar products, our cement rotary kiln has a 10% higher operation rate, 5%-10% higher productivity, and 15% lower heat consumption.

Besides cement clinker, it can also be used to calcine clay, as well as to dry limestone and slag. In the production line of refractory materials, it can be employed to calcine raw materials so as to make their size stable and their intensity stronger before processed into special shapes. And it can also be used in production lines of non-ferrous and ferrous metals, such as iron, aluminum, copper, zinc, tin, nickel, tungsten, chrome, etc. It can be employed in the roasting and sintering of ores, ore concentrates, intermediates, etc.

In the process of ore dressing, this cement rotary kiln can be used to magnetize and roast poor iron ores to enhance their magnetism, which is good for their magnetic separation. In the field of chemistry industry, it can be used for producing soda, as well as for calcining phosphate fertilizers and barium sulphide, and it consumes less electricity and is capable of making use of middle and low grade phosphate rocks. Additionally, in the sector of environmental protection, it can be used to burn hazadous wastes or rubbish without other waste discharge. For it, wastes can be used as fuels.


Technical Parameters of Dry Process Rotary Kiln
Specification (m) Φ2.8/2.5
x44
Φ3x48 Φ3.2x50 Φ3.3x50 Φ3.5x54 Φ4x60 Φ4.3x64 Φ4.8x74 Φ5.0x74 Φ5.6x87 Φ6.0x95
Production Capacity (ton/day) 300 600-700 1000 1200 1500-1800 2500 3500 5000 6000 8000 10000
Inclination of kiln shell (%) 3.5 3.5 3.5 4 4 4 4 4 4 4 4
No. of supports 3 3 3 3 3 3 3 3 3 3 3
Type of thrust roller Mecha
- nical
Mechanical or
Hydraulic
Hydra
- ulic
Hydra
- ulic
Hydra
- ulic
Hydra
- ulic
Hydra
- ulic
Hydra
- ulic
Hydra
- ulic
Hydra
- ulic
Hydra
- ulic
Rotating Speed of Kiln Body Main driving (r/min) 0.445
-2.22
0.676
-3.38
0.36-3.57 0.36-3.57 0.39
-3.9
0.41-
4.07
0.4
-4.0
0.35
-4
0.35
-4
Max
4.23
Max 5
Auxiliary driving (r/h) 4.75 9.36 6.5 5.61 7.66 8.2 7.93 8.52 7.58 8.7 9.2
Main driving part Motor Model ZSN4
-225-21
Z2-101 ZSN4-280-091B ZSN4-280-091B ZSN4-315
-092
ZSN4
-355
-092
ZSN4
-355
-12
ZSN4-400-092 ZSN4-450-092 ZSN4-450-12 ZNS4-500
-092
Rated power (kw) 55 100 160 160 220 315 400 630 710 800 950
* 2
Speed regulation range (r/min) ~1000 ~1500 1500 1500 1000 1000 100
~1000
1500 87.5
~1000
100
~1000
100
~1000
Rated voltage (V) 440 220 440 440 440 440 440 660 660 660 660
Reducer Model ZS145-1-1 ZS145
-1-1
ZSY-450-40-V ZSY450-40 NZS995-28VIBL YNS
1110
-22.4
VBR
YNS
1400-31.5VIBL
JH710
C-W30
5-40
JH800
C-28
JH900
C-SW
305-25
JS900
C-SW305
-28
Total speed ratio 49-63 50 40 40 28 22.4 31.5 42.226 26.812 23.901 26.646
Auxiliary driving part Motor Model Y122M-4 Y160M-6 Y160M-4B Y160M-4 Y200L1-6 Y180L
-4
Y200L-4 Y250M
-4
Y250
M-4
Y280M
-4
Y315M
1-4
Rated power(kw) 4 7.5 15 11 18.5 22 30 55 55 90 132
Speed regulation range (r/min) 1440 970 1460 1460 970 1470 1470 1480 1480 1480 1490
Rated voltage (V) 380 380 380 380 380 380 380 380 380 380 380
Reducer Model ZL35-16 ZL35-7-I ZSY160-31.5-II ZSY355-31.5 ZSY355 YNS
440
-45 II R
YNS497-45ZC JH220
C-W30
2-28
JS280
C-45
ZSY400
-35.5-I
ZSY450
-35.5-I
Total speed ratio 40.44 14 31.5 31.5 45 45 45 28 45 35.795 35.795
Total weight (excluding refractory brick) (ton) 177 207 256.5 281 341 434 550.5 854 894 1201 1580
Weight of kiln head cover(ton) 20 22 25 27 28 35 36 58 58

Note: parameters in the form are only for reference, and specific ones should refer to the contract.


Technical Parameters of Wet Process Rotary Kiln:
Specification (m) Φ3.1/2.5x78 Φ3x88 Φ3x100 Φ3.3x118 Φ3.3x125 Φ3.5x145 Φ4x150
Productivity (ton/day) 240 384 300 400 400 700 1000
Inclination of the kiln shell (%) 3.5 3.5 4 3.5 3.5 3.5 3.5
No. of Supports 4 5 5 6 6 6 7
Type of thrust roller


Hydraulic Hydraulic Hydraulic Hydraulic
Rotating speed of kiln Main Driving (r/min) 0.5-1.5 -1.74 -1.74 -1.45 -1.45 -1.38 1.62
Auxiliary driving (r/h) 2.85 3.24 3.26 3.26 3.26 2.6 3.98
Main driving part Electric motor Model ZSN-280-11 YSP315M-6 ZSN4-280-091B ZSN4-315-071 ZSN4-315-091 ZSN4-250-21B ZSN4-355-092
Rated Power (kw) 90 90 110 125 160 90�2 280
Speed regulation range (r/min) 20-170 1000 1000 -750 750 1000 240-750
Rated voltage (V) 440 380 440 440 440 440 440
Reducer Model ZSY500-63 YSY1110-711 ZSY560 ZSY630l ZSY630- Zsy165-3-I/II YSND60-VIBL
Total Speed Ratio 64.327 71 71 80 80 64.3 63
Auxiliary driving Electric motor Model Y160L-6 Y160L-6 Y160L-6 Y180L-6 Y180L-6 Y160M-6 Y180L-6
Rated Power (kw) 11 11 11 15 15 7.5�2 15
Speed regulation range (r/min) 970 970 970 970 960 960 970
Rated voltage (V) 380 380 380 440 380 380 380
Reducer Model ZL50 ZL50-14-II ZL50-14 ZL60-14 ZL60-14 ZL42.5-14 ZL50-14
Total Speed Ratio 64.327 31.16 31.16 31.16 31.16 30.53 31.5
Total weight (excluding refractory brick) 370 390 530 840 818 916 1218


Note: parameters in the form are only for reference, and specific ones should refer to the contract.

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As world-known and high-quality cement machinery general contractor, Jiangsu Pengfei Group Co., Ltd can provide you with various machines, such as cement production line, cement grinding plant, active lime production line, industrial kiln and furnace, grinding equipment, crushing equipment, environmental protection equipment, drying equipment, cooling equipment, compound fertilizer equipment, Conveying Lifting Packing Equipment, Most of our products have passed the certification of ISO9000 and CE, and they have been quite popular among customers from as many as 60 countries and districts such as Germany, Russia, Brazil, Egypt, Japan, South Korea, Bengal, Pakistan, Turkey,  Vietnam, South Africa, Columbia, Bolivia, etc. If you need equipment such as rotary kiln, ball mill, vertical mill, rolling machine , please don't hesitate to contact us.