3、工艺设计方案Process design scheme
3.1、生产方法、规模及产品性能Production method, scale, and product performance
3.1.1工厂生产方法:本项目采用天然气作为燃料,采用带竖式预热器、竖式冷却器的回转窑煅烧系统生产线。Plant production method: the project uses natural gas as the fuel, and adopts the rotary kiln calcining system production line with vertical preheater and vertical cooler.
3.1.2工厂建设规模:见表 3.1Plant construction scale: see Table 3.1
表 3.1 工厂建设规模及产能
Table 3.1 Plant construction scale and production capacity
块灰10-40mm Block lime | 石灰粉150µm Lime power | 合计 Total | |
日产活性石灰(t) Active lime is produced daily(ton) | 480 | 120 | 600 |
(1)年工作时间:330 天Annual working hours: 330 days
(2)单位产品热耗Thermal consumption per unit product:石灰lime≤1200kCal/kg ,单位产品石灰石料耗Limestone material consumption per unit product:≈1.78kg/kg 石灰lime
(4)产品粒度组成:活性石灰约块灰 Block lime 80%、粉灰 pulverized lime 20%。
(5) 除尘有组织排放含尘浓度指标
Dust content concentration index of dust removal:<10mg/Nm³
3.1.3物料运输方式:石灰石由汽车运输至原料储存库,天燃气运输到厂区外红线一米处;成品通过成品库散装装车后汽车输送给各用点。Material transportation mode: limestone is transported from the truck to the raw material storage warehouse, natural gas to the red line outside the factory; the finished product is transported to the use points after bulk loading through the finished product warehouse.
3.2、产品性能 Product property :
成品的理化性能指标见下表The physical and chemical performance indicators of the finished products are shown in the table below:
表 3.2 活性石灰的理化性能指标(%)
Table 3.2 Physical and chemical performance indexes of active lime
等级 Grade | 化学成分 chemical composition % | 活性度,Activity degree 4mol/mL 40±1℃ 10min | ||||
CaO≥ | MgO≤ | SiO2 | S | igloss 灼减≤ | ||
≤ | ≥ | |||||
一级品 first quality ware | 90.0 | 5.0 | 1.5 | 0.03 | 3 | 360 |
3.3、物料平衡、各种物料的储存、主机设备及工作制度表
Material balance, storage of various materials,Main equipment and work schedule
3.3.1物料平衡Material balance
表 3.4 物料平衡表
Table 3.4 Material Balance Table
物料名称 name of material | 筛余 residue on sieve (%) | 消耗定额consumption figures (t/t) | Material balance 物料平衡量(t) | ||||
入窑物料Materials into the kiln | 入库物料Storage materials | 入窑指标 | 入库指标 | ||||
天 day | 年 year | 天 day | 年 year | ||||
石灰石 limestone | 10 | 1.78 | 1.96 | 1068 | 352440 | 1176 | 388080 |
石灰 lime | 600 | 19800 |
3.3.2、物料的储存方式、储量及储期Storage mode, reserves and storage period of materials
表 3.2.3 物料的储存方式、储存量及储存期表
Table 3.2.3 Storage mode, storage quantity and storage period table of materials
序号 No. | 物料名称 name of material | 数量(个) quantity | 储量(t) Reserves | 储期(d) Storage period | 备注 Remark |
1 | 石灰石筛余仓 Limestone screening silo | 1 | 200 | 1.5 | 1.45t/ m³ |
2 | 块状石灰仓 Block lime silo | 2 | 500 | 2 | 1.0t/ m³ |
3 | 筛余石灰粉仓Screening lime silo | 1 | 200 | 1.5 | 1.0t/ m³ |
4 | 石灰粉灰仓lime powder silo | 1 | 500 | 2.5 | 1.1 t/m³ |
5 | 除尘粉灰仓 Dust powder ash silo | 1 | 150 | 1.5 | 1.0t/ m³ |
3.3.3 主机设备及工作制度Host equipment and working system
表 3.2.4 主机设备一览表及主要车间工作制度表
Table 3.2.4 Main equipment list and main workshop working system list
序号 No. | 车间名称 Workshop name | 主机规格、名称、性能 Host Specifications, name, and performance | 工作制度 Working system (d/w×h/d) | 台套 Qty. |
1 | 1#石灰石上料系统 Limestone loading system | 输送能力delivery capacity:150t/h | 7d/w×7.84h/d | 1 |
石灰石筛分系统 Limestone screening system | 筛分能力 sieving capacity :150t/h | 7d/w×7.84h/d | 1 | |
2#Limestone loading system石灰石上料系统 | 输送能力delivery capacity:150t/h | 7d/w×8.5h/d | 1 | |
2 | 烧成系统 Burning system | 生产能力production capacity:600t/d 竖式预热器Vertical Pre-heater:12推杆 push rod 回转窑Rotary kiln:4.0*60m 竖式冷却器 Vertical cooler:4.06*4.06*10.395 | 7d/w×24h/d | 1 |
3 | 窑尾废气处理系统 Kiln tail exhaust gas treatment system | 袋收尘器 Bag dust collector 处理烟气量Treatment of flue gas:250000 m3/h 出口粉尘Exports dust <10mg/Nm3 高温风机 High temperature fan 风量 air quantity:250000 m3/h 压力pressure:9600pa | 7d/w×24h/d | 1 |
4 | 活性石灰筛分系统Active lime screening system | 圆振动筛 Round vibration screening 处理能力 processing capacity :100t/h | 7d/w×24h/d | 1 |
烧结灰破碎系统 Sintering ash crushing system | 处理能力 processing capacity :30t/h | 7d/w×6.6h/d | 1 | |
5 | 氧化钙粉磨 Calcium oxide powder grinding | 处理能力 processing capacity :12-15t/h | 7d/w×20h/d | 1 |
6 | 氢氧化钙生产 Production of calcium hydroxide | 处理能力 processing capacity :10t/h | 7d/w×20h/d | 1 |