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The 600t / d active lime rotary lime kiln project Technical proposal specification(2)

3、工艺设计方案Process design scheme

3.1、生产方法、规模及产品性能Production method, scale, and product performance

3.1.1工厂生产方法:本项目采用天然气作为燃料,采用带竖式预热器、竖式冷却器的回转窑煅烧系统生产线。Plant production method: the project uses natural gas as the fuel, and adopts the rotary kiln calcining system production line with vertical preheater and vertical cooler.
3.1.2工厂建设规模:见表 3.1Plant construction scale: see Table 3.1
表 3.1 工厂建设规模及产能
Table 3.1 Plant construction scale and production capacity


块灰10-40mm
Block lime
石灰粉150µm
Lime power
合计
Total
日产活性石灰(t)
Active lime is produced daily(ton)
480 120 600

(1)年工作时间:330 天Annual working hours: 330 days
(2)单位产品热耗Thermal consumption per unit product:石灰lime≤1200kCal/kg  ,单位产品石灰石料耗Limestone material consumption per unit product:≈1.78kg/kg 石灰lime
(4)产品粒度组成:活性石灰约块灰 Block lime 80%、粉灰 pulverized lime  20%。
(5) 除尘有组织排放含尘浓度指标
Dust content concentration index of dust removal:<10mg/Nm³
3.1.3物料运输方式:石灰石由汽车运输至原料储存库,天燃气运输到厂区外红线一米处;成品通过成品库散装装车后汽车输送给各用点。Material transportation mode: limestone is transported from the truck to the raw material storage warehouse, natural gas to the red line outside the factory; the finished product is transported to the use points after bulk loading through the finished product warehouse.

3.2、产品性能 Product property

成品的理化性能指标见下表The physical and chemical performance indicators of the finished products are shown in the table below:
表 3.2 活性石灰的理化性能指标(%)
Table 3.2 Physical and chemical performance indexes of active lime



等级

Grade
化学成分 chemical composition %

活性度,Activity degree 4mol/mL 40±1℃ 10min

CaO≥

MgO≤
SiO2 S
igloss

灼减≤
一级品
first quality ware
90.0 5.0 1.5 0.03 3 360

3.3、物料平衡、各种物料的储存、主机设备及工作制度表

Material balance, storage of various materials,Main equipment and work schedule
3.3.1物料平衡Material balance
表 3.4 物料平衡表
Table 3.4 Material Balance Table


物料名称
name of material

筛余
residue on sieve
(%)
消耗定额consumption figures (t/t)
Material balance
物料平衡量(t)

入窑物料Materials into the kiln

入库物料Storage materials
入窑指标 入库指标
day
year
day
year
石灰石
limestone
10 1.78 1.96 1068 352440 1176 388080
石灰
lime



600 19800

3.3.2、物料的储存方式、储量及储期Storage mode, reserves and storage period of materials
表 3.2.3 物料的储存方式、储存量及储存期表
Table 3.2.3 Storage mode, storage quantity and storage period table of materials

序号
No.
物料名称
name of material
数量(个)
quantity
储量(t)
Reserves
储期(d)
Storage period
备注
Remark
1 石灰石筛余仓
Limestone screening silo
1 200 1.5 1.45t/ m³
2 块状石灰仓
Block lime silo
2 500 2 1.0t/ m³
3 筛余石灰粉仓Screening lime silo 1 200 1.5 1.0t/ m³
4 石灰粉灰仓lime powder silo 1 500 2.5 1.1 t/m³
5 除尘粉灰仓
Dust   powder ash silo
1 150 1.5 1.0t/ m³


3.3.3 主机设备及工作制度Host equipment and working system
表 3.2.4 主机设备一览表及主要车间工作制度表 
Table 3.2.4 Main equipment list and main workshop working system list

序号
No.

车间名称
Workshop name

主机规格、名称、性能
Host Specifications, name, and performance
工作制度
Working system
(d/w×h/d)

台套
Qty.
1 1#石灰石上料系统
Limestone loading system
输送能力delivery capacity:150t/h 7d/w×7.84h/d 1
石灰石筛分系统
Limestone screening system
筛分能力 sieving capacity :150t/h 7d/w×7.84h/d 1
2#Limestone loading system石灰石上料系统 输送能力delivery capacity:150t/h 7d/w×8.5h/d 1
2


烧成系统
Burning  system
生产能力production capacity:600t/d
竖式预热器Vertical Pre-heater:12推杆 push rod
回转窑Rotary kiln:4.0*60m
竖式冷却器
Vertical cooler:4.06*4.06*10.395



7d/w×24h/d



1
3



窑尾废气处理系统
Kiln tail exhaust gas treatment system
袋收尘器
Bag dust collector
处理烟气量Treatment of flue gas:250000 m3/h
出口粉尘Exports dust
<10mg/Nm3
高温风机
High temperature fan
风量
air quantity:250000 m3/h
压力pressure:9600pa




7d/w×24h/d




1
4
活性石灰筛分系统Active lime screening system
圆振动筛
Round vibration screening
处理能力
processing capacity
:100t/h

7d/w×24h/d

1
烧结灰破碎系统
Sintering ash crushing system
处理能力
processing capacity
:30t/h
7d/w×6.6h/d 1
5 氧化钙粉磨
Calcium oxide powder grinding
处理能力
processing capacity
:12-15t/h
7d/w×20h/d 1
6 氢氧化钙生产
Production of calcium hydroxide
处理能力
processing capacity
:10t/h
7d/w×20h/d 1