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600 Tons/Day Dry Process Cement Plant

Description of New Type Dry Process Cement Production Line:
This new type dry process cement production line is a kind of process mainly used for small, medium and large-scale cement plants. Its preheater employs outside kiln precalciner. Capable of utilizing the waste heat from kiln inlet to decompose raw meal, this line is good at saving electricity and heat. Its closed production line makes it possible to reduce its ambient dust pollution to less than 50mg/Nm3. Besides, its capacity to make use waste heat makes it quite cost efficient for users.

Production Flow of New Type Dry Process Cement Production Line:
1. Crushing and Pre-homogenizing:

Most of the raw materials, like limestone, clay, iron ores, and coal, should be crushed before their pre-homogenization. Limestone is the primary material in this line, and due to its large particle size and high hardness, its good crushing plays an important role in the whole line. Special stacking and reclaiming technology has been used in the pre-homogenizing process so that raw materials can be better primarily homogenized.

2. Raw Meal Preparing:
Since the raw meal grinding work takes up more than 30% labor force in the whole dry process cement production line, it is quite important to choose appropriate grinding equipment and technological process so that high-quality products can be obtained.

3. Raw Meal Homogenizing:
The raw meal homogenization is a key factor for stable clinker calcination.

4. Preheating and Decomposing:
The preheater is used to preheat as well as decompose raw meal. So the length of the rotary kiln is effectively shortened. And the raw meal can fully exchange heat with the hot gases from the kiln. Because of its rapid and high-efficiency heat transfer, the production efficiency and heat consumption of this production line are greatly improved.

5. Clinker Calcining:
After its preheating and pre-decomposing, the raw meal will be calcined in the rotary kiln, where the generated carbonate will be further decomposed. Meanwhile, a series of solid phase reactions will take place.

6. Cement Grinding:
As the last process, the cement grinding will consume a great deal of electricity. And in this process, special size granule cement will be obtained.

7. Cement Packaging:
The cement can be transported in bulk or in bags.Quotation sheet of the 600T/D cement project
 
 

NO Name of the project Price(RMB) Price(USD)
ONE Main production department
主要生产系统
   
1 Limestone crushing
石灰石破碎
   
2 pre-homogenizing stacking yard and clay and sandstone yard
预均化堆场、粘土& 砂石堆场
   
3 Raw material storage
原料筒仓
   
4 Raw meal grinding mill
生料磨
   
5 Raw meal homogenizing
生料均化
   
6 Kiln rear
窑尾
   
7 Kiln medium
窑中
   
8 Kiln head and clinker transportation
窑头&熟料输送
   
9 Coal preparation
煤粉制备
   
10 Clinker storehouse
熟料筒仓
   
11 Cement grinding mill
水泥磨
   
12 Cement storehouse
水泥筒仓
   
13 Packing and finished-product storehouse
包装&成品筒仓
   
14 Mixture drying
混合料烘干
   
  mechanical equipment subtotal
机械设备
   
15 Air compressor room
空压机房
   
16 Laboratory equipment(chemistry、physics) 实验室设备(化学、物理)    
17 Workshop electrical, instrumentation and control
车间电气、仪表、控制
   
18 Wire,cable
电线、电缆
   
19 water supply and drainage
供水、排水系统
   
20 Grinding body研磨体  ~210t    
21 non-standard pieces 非标件    
22 heat insulating material 保温材料    
23 refractory material 耐火材料    
24 Casting Material 浇注料    
25 Commissioning oil 试运行用油    
  nonprocess equipment subtotal
非工艺设备
   
25 commodity inspection fee 商检费    
26 export packing fee 出口包装费    
27 Freight(NANTONG PORT) 运费(南通港)    
  Total 合计    
Ps: The technical equipment sheet and quotation above differ depending on different raw materials and working conditions of various cement plants. This plan is just for reference only.The quotation is based on standard capacity 600tpd.

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As world-known and high-quality cement machinery general contractor, Jiangsu Pengfei Group Co., Ltd can provide you with various machines, such as cement production line, cement grinding plantactive lime production lineindustrial kiln and furnace, grinding equipment, crushing equipment, environmental protection equipment, drying equipment, cooling equipment, compound fertilizer equipment, Conveying Lifting Packing Equipment, Most of our products have passed the certification of ISO9000 and CE, and they have been quite popular among customers from as many as 60 countries and districts such as Germany, Russia, Brazil, Egypt, Japan, South Korea, Bengal, Pakistan, Turkey,  Vietnam, South Africa, Columbia, Bolivia, etc. If you need equipment such as rotary kiln, ball mill, vertical mill, rolling machine , please don't hesitate to contact us.

 

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