（4）回转窑的主要技术特点
Main technical characteristics of the rotary kiln system
选用带竖式预热器的回转窑，石灰石预热温度高，且竖式预热器能承受更高的废气温度，可使石灰石在预热器内得到部分分解，因而与其它型式的回转窑相比热耗低。
Select the rotary kiln with a vertical preheater, the limestone preheat temperature is high, and the vertical preheater can withstand a higher exhaust gas temperature, which makes the limestone partially decomposed in the preheater, thus having low heat consumption compared with other types of rotary kiln.
a) 竖式预热器Vertical preheater：
①预热器采用带有低压降梁的低压降预热器，烟气在预热器中的阻力损失大大降低减少排烟设备动力消耗。从窑尾来的高温热烟气，直接穿过料层，与石灰石进行充分热交换，石灰石预热温度可达900℃，约有近30%的石灰石分解，排出的废气温度小于220℃。
The preheater adopts a low pressure drop preheater with a low pressure drop beam, and the resistance loss of the flue gas in the preheater greatly reduces the power consumption of the smoke exhaust equipment.The high temperature hot flue gas from the end of the kiln passes directly through the material layer for full heat exchange with the limestone. The limestone preheating temperature can reach 900℃, about 30% limestone decomposition, and the exhaust gas temperature is less than 220℃.
②预热器采用液压推杆向回转窑加料，设备运行可靠
The heater uses hydraulic pushrod to the rotary kiln and the equipment operates reliably；
③预热器顶部料仓设有料位计控制，保证预热器料层高度稳定
The top material warehouse of the preheater is equipped with material level gauge control to ensure the high stability of the preheater material layer；
④预热器除顶部采用吊挂砖外，其余部位均采用耐火浇注料，砖型少，砌筑简单
The preheater, except with hanging bricks at the top, adopts refractory pouring materials, with less brick type and simple masonry；
⑤预热器运动设备少，设备维护量小
Preheater movement equipment and less equipment maintenance。
b) 回转窑 rotary kiln ：
①采用直径较大、窑长较短窑型，节约占地
Adopt larger diameter and shorter kiln type to save land；
②传动设备采用变频调速电机驱动窑体，并设有辅助电机，工作稳定，调节灵活Transmission equipment adopts frequency conversion speed control motor to drive the kiln body and has auxiliary motor with stable operation and flexible adjustment；
③窑头窑尾设有弹簧片式密封结构，简单可靠，密封效果好
With spring sheet sealing structure, which is simple and reliable and has good sealing effect。
（5）窑的装备控制水平Equipment control level of the kiln
全线采用技术先进、性能可靠的PLC中央控制系统，在主控制室集中操作管理，以PLC实现各设备运行的相互连锁，液晶显示。并设有各控制点的画面显示及必要的联锁监控，对生产过程中所用的操作参数进行自动记录，并可随时打印。
The PLC central control system with advanced technology and reliable performance adopts the centralized operation and management in the main control room to realize the mutual linkage and LCD display of each equipment operation with PLC.Picture display of each control point and necessary interlocking monitoring can automatically record the operating parameters used in the production process, and can be printed at any time.
（6）煅烧系统控制水平Burning system control level
回转窑系统和天燃气系统所有用电设备在操作室采用PLC集中控制、液晶显示，并对生产中所用的温度、压力、流量、加料量、产量等报表进行自动记录，并随时打印；所有用电设备均设有机旁手动操作按钮、过载保护和事故报警。
All electrical equipment of the rotary kiln system and natural gas system adopts PLC centralized control, LCD display in the operation room, automatic record of temperature, pressure, flow, feed quantity, output used in production and printed at any time; all electrical equipment is equipped with organic manual operation button, overload protection and accident alarm.
4、总图运输 layout for road and transportation in plant area
4.1 总平面布置原则General layout principles
根据原材料来料方向，场地地形、周围运输条件，全厂功能分区分述如下：
According to the incoming direction of raw materials, site topography and surrounding transportation conditions, the functions of the whole plant are described as follows:
工厂总平面布置按功自东向西能分为四个区：原料储存区、尾气处理区、石灰烧成区、成品处理区。
The general layout of the factory is divided into four areas according to east to west energy: raw material storage area, exhaust gas treatment area, lime burning area, and finished product treatment area.
4.2 竖向布置Vertical layout
在满足工艺流程前提下，充分考虑厂区地形特点、工程地质及水文地质条件，并且保证场地雨水顺畅排除，本工程采用水平型平坡式布置方式。
Under the premise of meeting the process flow, the topographic characteristics, engineering geological and hydrogeological conditions are fully considered, and the smooth elimination of rainwater on the site. Horizontal slope layout is adopted for the project.
4.3 交通运输 Traffic
新建道路，围绕场地呈环形布置，避免了车辆的交叉和干扰，满足生产及消防需要。
New roads are arranged around the site to avoid the intersection and interference of vehicles and meet the needs of production and fire control.
厂区主要道路呈环状形布置。在石灰汽车散装汽车装车站前设置汽车回转场地。厂内主要道路宽度为7m，转弯半径为12-20m，次要道路宽度为4m、转弯半径为9m，设计道路纵坡控制在6%以内。道路和回转场的路面结构为水泥混凝土。
Main roads in the plant are arranged in a ring shape.Set up the car rotary site in front of the lime car bulk car loading station.The main road in the plant width is 7m, turning radius 12-20m, secondary road width 4m, turning radius 9m, longitudinal slope of design road is controlled within 6%.The pavement structure of the road and the dump is cement concrete.
4.4 绿化布置Green layout
绿地率为15%，可结合工程进度分期实施。
The green space rate is 15%, which can be implemented in stages combined with the project progress.
5、电气电信Electrical telecommunications
5.1电气electric
5.1.1概述 Summary
本项目电源由发包方提供二路 10kV 电源到 10kV 高压配电室进线柜受电端, 要求电源容量均满足本项目生产线的需要，供本工程使用。所有高低配室设置在一层的其基础要比厂区 0 平面高 500mm 且室内电缆沟设置积水井。
The power supply of the Project shall be provided by the Employer from two lines 10kV power supply to the incoming line cabinet receiving terminal of 10kV high voltage distribution room. The power supply capacity shall meet the needs of the Project production line for the use of the Project.All high and low distribution rooms set on the first floor shall be 5 0 0 m m higher than the plant 0 plane and the indoor cable trench.
本工程设置有柴油发电机应急电源。
Emergency power supply of diesel generator is provided in the project.
本工程大部分负荷属于二级负荷，受电电源为一路电源，新建柴油发电站为重要负荷提供保安电源。一路10kV电源由当地供电部门提供，承担本工程100%的负荷。10kV电源交接点在石灰工程10kV负荷用户处。进线采用电缆引入方式。10kV电源线路及由此引起的上一级变电所不在本设计范围之内。
Most of the load of the Project is a secondary load, the receiving power supply is an all-way power supply, and the new diesel power station provides security power supply for important loads.The 10kV power supply shall be provided by the local power supply department for 100% of the load of the Project.The 10kV power handover point is at the 10kV load user of the lime works.Inincoming shall be cable introduction.The 10kV power line and the previous level substation are not within the scope of this design.
5.1.2供配电Power supply and distribution
5.1.2.1本工程设10kV配电所及10/0.4kV变配电所一座。电源为电缆进线。
One 10kV distribution substation and 10/0.4kV substation are provided in the Project.The power supply is the cable inlet line
在窑头厂房底层设置一个 10kV 高压配电室及低压配电室，由此以放射方式向车间、高压电动机供电。
A 10kV high voltage distribution room and low voltage distribution room are provided on the bottom floor of the kiln head plant, so as to supply the workshop and high voltage motor in radiation way.
在窑头厂房内设置变电所采用干式动力变压器及配电室。
Provide power substation with dry power transformer and distribution room.
高、低压供电系统接线型式及运行方式10kV 系统主接线采用单母线分段接线方式。0.4kV 系统主接线采用单母线分段接线方式。
Wiring type of high and low voltage power supply system and operation mode The main wiring of 10kV system adopts single bus segment wiring mode.0.4 Main wiring of kV system shall be single bus segment wiring.
5.1.2.2为了改善功率因数，在10/0.4kV变配电所低压配电室应设置无功功率自动补偿装置，补偿后的功率因数在0.9以上。在10kV配电所采用高压并联电力电容器进行无功补偿，补偿后10kV母线功率因数应达到0.95以上。低压侧在各电力室的 0.38kV 进线回路设置三相多功能电表。
In order to improve the power factor, the reactive power automatic compensation device shall be set up in the low-voltage distribution room of the 10/0.4kV power distribution station, with the compensated power factor above 0.9.High-voltage parallel power capacitor is used for reactive compensation in the 10kV power distribution station, and the power factor of 10kV bus shall be above 0.95 after compensation.Three-phase multifunctional meters shall be provided on the low-voltage side in the 0.38kV inlet circuit of each power room.
5.1.3电气传动 Electric drive
5.1.3.1低压配电方式Low voltage distribution mode
低压配电采用放射式，由设在窑头厂房内低压配电室的低压固定式开关柜和动力配电箱向动力及照明用户供电。对移动设备通过滑触线或软电缆的方式供电。采用断路器作为短路保护设备，而以断路器和热继电器作为过负荷保护设备。
Low-voltage power distribution adopts radioactive type, with the low-voltage fixed switchgear cabinet and power distribution box located in the kiln head power house supplying power to the power and lighting users.Power the mobile device by sliding the touch wire or the soft cable.Circuit breakers are used as short circuit protection equipment, while circuit breakers and heat relay serve as overload protection equipment.
对回转窑、原料、成品等工段，根据工艺要求，拟采用带有操作站和网络通讯功能的工业控制计算机系统（PLC），实行生产集中监测、控制及管理。对电动机等电气设备采用联锁集中操作及解除联锁后机旁单机操作（仅为检修时用）两种操作方式。
For the rotary kiln, raw materials, finished products and other work sections, the industrial control computer system (PLC) with operation station and network communication functions is planned to implement centralized production monitoring, control and management.For motor and other electrical equipment, adopt two operation mode and centralized operation (only for maintenance).
对与机械设备成套供应的电气装置，除工艺要求联锁外，一般仅供电源；对无特殊要求的单体设备，一般仅考虑机旁单机操作。
For electrical equipment supplied with mechanical equipment, power supply is generally only except process requirements; for single equipment without special requirements, single machine operation is generally considered.
5.1.3.2工业控制计算机系统Industrial control computer systems
设 1 套主 PLC 系统。One primary PLC system is provided.
5.1.3.2.1系统构成System composition
A、 系统概况System composition
本技术方案针对活性石灰生产线的技术现状和发展要求，采用西门子S7-400系统实现对原料石粉输送、窑尾除尘、煅烧系统、成品筛分系统、氧化钙粉磨系统、氢氧化钙消解系统进行自动控制。
According to the technical situation and development requirements of the active lime production line, Siemens S7-400 system realizes the automatic control of raw material stone powder delivery, kiln tail dust removal, calcination system, finished product screening system, calcium oxide grinding system and calcium hydroxide digestion system.
B、控制系统设计原理
Design principle of the control system
本控制系统主要依据如下原则进行系统设计
The control system is mainly designed according to the following principles:：
一、 高可靠性 high reliability (Hi-Rel)
¨ 采用了高可靠性的西门子设备，控制系统的设备都采用西门子设备，包括控制器、IO、网络设备、电源、控制和监控软件，保证了系统的一致性。
¨ Using Siemens equipment with high reliability, the equipment of the control system adopts Siemens equipment, including controller, IO, network equipment, power supply, control and monitoring software, ensuring the consistency of the system.
¨ 配置1台操作员站，1台工程师站兼操作员站，可相互切换控制。
¨ One operator station, one operator station and operator station can switch control to each other
¨ CPU带有电池以确保控制数据的存储。
¨ The CPU has a battery to ensure the storage of the control data
¨ 所有开关量输出通道均使用继电器隔离。
¨ All switch volume output channels are relay-isolated.
二、 易扩展性Easy to expand
¨ 所有开关量输出通道均使用继电器隔离。
¨ All switch volume output channels are relay-isolated.
¨ 系统采用了符合国际标准的开放性网络，共两层：工业以太网和PROFIBUS-DP,非常易于扩展。
¨ The system adopts an open network meeting international standards with two layers: Industrial Ethernet and PROFIBUS-DP, are very easy to scale.
¨ 采用了西门子的WINCC上位监控软件，WINCC是西门子公司与Microsoft公司联合开发，因此与Microsoft制定和主推的开放标准的连接是无缝的，同时WINCC7.0采用微软的SQL数据库，可以非常便利的将数据通过excel等工具导出，满足了系统开放性要求，同时WINCC中已集成了OPC接口，既可做OPC SEVERS,又可做OPC CLIENT。
¨ Using Siemens WINCC upper position monitoring software, WINCC is jointly developed by Siemens and Microsoft, so the connection with Microsoft set and the main push of open standards is seamless, while WINCC7.0 uses Microsoft SQL database, can very easily export data through excel and other tools, to meet the open requirements of the system, while WINCC has integrated OPC interface, can do both OPC SEVERS, and OPC CLIENT.
三、 网络的高速配置High-speed configuration of the network
PLC与上位站之间采用全双工网络，采用了工业级的交换机来组网。控制器与远程I/O站采用Profibus-DP网，通讯速率达到12Mbps,通讯距离可达1KM。
Full-duplex network is adopted between the PLC and the upper station, and an industrial-level switch is used to network.The controller and remote I / O station adopt Profibus-DP network with communication rate of 12Mbps and communication distance of up to 1KM.
四、系统的灵活性 The flexibility of the system
控制系统提供多种控制方式：自动方式、远程软手操、就地手操等。正常情况下为自动方式，实现控制系统的自动顺序运行、联锁保护、设备切换以及其它的各项控制功能等。
The control system provides a variety of control methods: automatic mode, remote soft hand operation, local hand operation, etc.Under normal circumstances, automatic mode realizes automatic sequential operation, interlocking protection, equipment switching and other control functions.
C、控制设计功能Control design function
本系统包括原料输送系统、煅烧系统、煤粉制备系统、烟气处理、成品筛分破碎储运系统。
The system includes raw material conveying system, calcination system, pulverized coal preparation system, flue gas treatment, finished product screening crushing storage and transportation system.
控制系统中电机设备运行以远方自动连锁控制为主，辅以远程软手操和就地控制。
The motor equipment operation in the control system is mainly remote automatic chain control, supplemented by remote soft hand operation and local control.
以下是每个系统所包含的主要功能：
Here are the main features included in each system
1、 回转窑控制系统Rotary kiln control system
1）根据窑尾压力（-150Pa）调节排烟能力。
Adjust the smoke exhaust capacity according to the kiln tail pressure (-150Pa).
2）预热机料仓料位和工艺给料系统联锁。上上限位时停止给料，下下限位时给料。预热器料仓料位到上料位、下料位时指示、报警.
Interlock of preheating machine storage position and process feeding system.Stop feed at upper limit and at lower limit.Indication and alarm of the material position of the preheater warehouse to the upper material level and the lower material level.
3）预热机液压装置油箱液压油温度开关与冷却水管电磁阀和电加热器联锁。
The preheater hydraulic unit fuel tank hydraulic oil temperature switch is interlocked with the cooling water pipe solenoid valve and the electric heater
4）调节一次风机出口管道上流量阀，可在操作室内设定一次空气流量。
Adjust the flow valve on the primary fan outlet pipe and set one air flow in the operating room
5) 预热器液压系统控制: 液压油箱电加热器与油箱油温联锁。油温达到高值 时报警自动切断电加热器供电，油温达到低值时自动接通电加热器供电。 液压推杆泵油箱油位与液压油泵联锁，油箱出现低位时报警，出现低低油位 时停止液压油泵。
Preheater hydraulic system control: hydraulic fuel tank electric heater and fuel tank oil temperature interlock.When the oil temperature reaches the high value, the alarm automatically cuts off the electric heater power supply, and the electric heater power supply turns on automatically when the oil temperature reaches the low value.The oil level of the hydraulic pushrod pump is interlocking with the hydraulic oil pump, alarm when the fuel tank is low, and stop the hydraulic oil pump when the low oil level appears.
6) 预热器上料系统控制: 预热器料仓料位与工艺专业上料装置联锁。上料位时, 停上料装置，下料位时开上料装置。
Preheater feeding system control: the material position of the preheater feeding warehouse is interlocked with the process professional feeding device.At the loading level, stop the feeding device and open the loading device at the lower feeding level.
7) 回转窑主传动装置控制: 回转窑主电机与辅助电机联锁，主电机采用直流调速。主辅电机联锁由一个行程限位开关（设备自带）控制。主传动电机与喷油泵电机同时工作，喷油泵电机应先于主传动电机工作。辅助电机传动系统设有一个制动器，当辅助电机工作时制动器应先送电。
Control of rotary kiln main transmission device: interlocking of main motor of rotary kiln and auxiliary motor, and the main motor adopts DC speed adjustment.The main and auxiliary motor interlock is controlled by a travel limit switch (equipment with itself).The main drive motor shall work simultaneously with the oil injection pump motor, and the oil injection pump motor shall work before the main drive motor.The auxiliary motor transmission system is equipped with a brake, which shall be powered first when the auxiliary motor works.
回转窑液压挡轮上下限位设计数器，计量接触次数。
Counters are set at the upper and lower limits of the rotary kiln hydraulic gear wheel to measure the contact times
8) 风机的控制:一次风机、冷却器冷却风机、排烟机（通风专业设备）与煤气输送的联锁，一次风机、冷却器冷却风机、排烟机故障时关闭煤气计量输送系统。
Control of fan: interlocking of primary fan, cooler cooling fan, smoke exhaust machine (ventilation equipment) and gas transmission, turn off the gas metering conveying system when the primary fan, cooler cooling fan and smoke exhaust machine fail.
9) 回转窑系统所有用电设备在操作室采用PLC集中控制也可手动操作、CRT显示，并对生产中所用的温度、压力、流量、加料量、产量等报表进行自动记录，并随时打印;所有用电设备机旁设手动操作按钮且手动操作按钮操作时,中央控制室内不能启动或停止。所有用电设备要求有事故报警。
All electrical equipment of the rotary kiln system can be manually operated by PLC centralized control and CRT, automatically recorded temperature, pressure, flow, feeding, output used in production, and printed at any time; all power equipment machines with manual operation button and manual operation button, the central control room cannot be started or stopped.All electrical equipment is required for an accident alarm.
5.1.3.2.2主要功能 Main function
工业控制计算机系统可实现下列功能：
Industrial control computer systems can perform the following functions:
1）信号处理功能Signal processing function：
可以处理开关量输入信号、开关量输出信号、模拟量输入信号、模拟量输出信号、热电阻和热电偶信号等。以实现对生产设备的运行实施顺序联锁控制及模拟量监视等控制功能。
Process the switch amount input signal, switch amount output signal, analog amount input signal, analog amount output signal, thermoresistance and thermocouple signals and the like.To realize the sequential interlocking control and analog monitoring of production equipment.
2）显示功能Displays the function：
通过液晶监视器，对生产过程进行监视。显示画面应包括：工艺流程图画面、操作画面、报警画面等。
The production process is monitored through an LCD monitor.Display screen shall include: process flow chart screen, operation screen, alarm screen, etc.
3）操作功能 operating function ：
通过专用操作键盘等，按照规定的操作权限实现具体操作和数据的输入修改
Specific operation and data input modification are realized according to the specified operation authority。
4）报警功能Alarm function：
报警信号可以多种优先级处理，处理方式包括：窗口显示、列表、打印、音响输出、报警确认等。
The alarm signal can be processed with a variety of priorities, including: window display, list, printing, audio output, alarm confirmation, etc.
5）打印功能：Print function
能够打印输出报警记录及各种生产报表等。
Can print and output alarm records and various production reports.
6）系统自诊功能System self-diagnosis function
可对系统本身进行高速巡检，随时监视，及时作出故障诊断。
The system itself can be conducted on high-speed inspection, monitoring at any time, timely fault diagnosis
7）通讯功能Communication function：
控制系统可以与上级生产管理网络通讯。
The control system can communicate with the superior production management network
8）所有I/O模块应具备带电插拔功能
All I / O modules shall have a live plugging function。
9）系统具有开放性和安全性
The system is both open and secure。
10）可扩充性Extendibility：
为满足今后的发展需要，系统具备一定的可扩充能力。总之，通过功能极为丰富的工控机系统，在操作室内即可对生产全过程进行监视和控制以及随时可调取各种历史的和现实的数据。
In order to meet the future development needs, the system has a certain extensible ability.In short, through the extremely functional industrial control machine system, the whole production process can be monitored and controlled in the operation room, and various historical and realistic data can be retrieved at any time.
5.1.3.3线路敷设及其它
Line laying and others
线路以电缆为主，动力电缆和控制电缆均为铜芯。电缆敷设以电缆沟和电缆桥架为主，户外电缆采用电缆沟敷设或电缆直埋，而部分户内线路考虑穿钢管埋地、沿墙、梁明敷的方式。
The line is mainly cable, and both the power and control cables are copper cores.Cable laying is mainly cable trench and cable bridge frame. The outdoor cable is laid by cable trench or cable buried directly, while some household lines should be buried through steel pipes, along the walls and beams.
5.1.4电气照明
electric lighting
本工程的低压配电为380/220V中性点直接接地系统，故照明与动力共用一台变压器。各照明电源引自就近的低压配电室低压开关柜或动力配电箱。照明网络电压采用380/220V三相四线制系统；检修用的照明为36V。
The low voltage distribution of this project is 380 / 220V neutral direct grounding system, so the lighting and power share one transformer.Each lighting power supply is introduced from the nearest low voltage switch cabinet of the low voltage distribution box or the power distribution box.The lighting network voltage adopts 380 / 220V three-phase four-wire system; the lighting for maintenance is 36V.
在主要生产系统和规范规定的场所中，除设置工作照明外，还应设置保证安全及供人员疏散用的应急照明；并在工艺要求场所设置局部照明和检修照明。厂区道路设道路照明。
In the main production system and specification, emergency lighting to ensure safety and evacuation; and local lighting and maintenance lighting shall be provided in the process requirements.Road lighting.
根据环境情况选择相应的灯器型式。对一般生产车间和场所，以采用新光源的节能灯为主，部分采用白炽灯。对操作室、办公室、化验室等处，一般采用荧光灯；而楼梯间、通廊、过道等处采用白炽灯。道路照明考虑采用钠灯。
Select the corresponding lamp type according to the environment.For general production workshops and places, mainly using energy-saving lamps with new light sources, part using incandescent lamps.For operating rooms, offices, laboratories, fluorescent lamps are generally used; incandescent lamps are used in staircases, corridors and corridors.Sodium lighting is considered for road lighting.
照明线路敷设：室内办公室、操作室等采用电线穿钢管暗敷，其余一律穿钢管明敷，厂区道路照明采用电缆直埋敷设方式。
Lighting line laying: indoor office and operation room shall be applied concealed by wire through steel pipes, while the rest shall be applied openly, and cable shall be buried directly for road lighting in the plant.
5.1.5防雷及接地
Lightning protection and grounding
原料段属三类防雷建筑物；在易受雷击部位设置避雷针或避雷带，防直击雷及雷电感应。由于10kV配电系统属中性点不接地系统，其配电装置及电气设备正常非载流的金属部分均应保护接地；380/220V三相四线制低压配电系统属中性接地系统，采用TN-C系统。对变电所高低压采用共用的接地装置。
The raw material section is three types of lightning protection buildings; set up lightning rod or lightning belt at the vulnerable site to prevent direct lightning strike and lightning induction.Since the 10kV distribution system is a neutral ungrounding system, the distribution device and normal non-load metal parts of electrical equipment shall be protected for grounding; the 380 / 220V three-phase four-wire low-voltage distribution system is a neutral grounding system with TN-C system.Common grounding equipment is adopted for the high and low voltage of the substation.
各低压配电室低压开关柜和动力配电箱均应作重复接地。重复接地电阻不大于10欧姆。
Low voltage switchgear and power distribution box of each LV distribution room shall be repeated ground.Repeat ground resistance is not greater than 10 ohms.
5.1.6电气维修
Electrical Repair
本工程电气系统的维修均由维修车间统一管理。
The maintenance of the electrical system of the project shall be uniformly managed by the maintenance workshop
5.1.7主要设备选型
Selection of main equipment
(1) 低压开关柜选用GGD固定式开关柜和XL-21型动力配电箱，低压电气元器件选用施耐德公司C65系列产品；
GGD fixed switchcabinet and XL-21 power distribution box, and low voltage electrical components choose C65 series Schneider products;
(2) 10kV高压开关柜选用XGN固定式开关柜，配真空断路器；
X G N of 10kV high voltage switch cabinet adopts fixed switch cabinet with vacuum circuit breaker;
(3) 变压器选用 S13 系列非全密封油浸式低损耗节能变压器，接线组别为D,yn11
S13 series non-fully sealed oil-immersion low loss energy saving transformer, the terminal group is D,yn11
(4) 工业控制计算机系统（PLC）选用德国西门子产品；
Industrial Control Computer System (PLC) selected Siemens products;
(5) 中压电缆采用ＺＲ－YJV-8.7/15kV。低压动力电缆采用ＺＲ－YJV-0.6/1kV，变频电机主电缆采用 ZR-BPYJVP-0.6/1kV。
Medium-voltage cable adopts ZR-YJV-8.7/15kV.Low-voltage power cable adopts ZR-YJV-0.6/1kV, frequency conversion motor main cable adopts ZR-BPYJVP-0.6/1kV.
控制电缆为进 PLC 控制电缆均采用阻燃屏蔽电缆，仪表电缆采用ZR-KVVP-0.45/0.75kV 型阻燃控制电缆或 ZR-DJYJVP-0.3/0.5kV 阻燃计算机电缆。
Control cables into PLC control cables are flame retardant shield cable, instrument cables are type ZR-KVVP-0.45/0.75kV flame retardant control cable or ZR-DJYJVP-0.3/0.5kV flame retardant computer cable.
5.2电信
Electric(al) communication
5.2.1设计依据
Design basis
a) 工程规模、工艺生产要求；
Project scale and process production requirements;
b) 国标GB50116-2013《火灾自动报警系统设计规范》；
Code of GB50116-2013《 Automatic Fire Alarm System;
c) 行标YB9063-2000《钢铁企业电信设计规范》。
YB9063-2000《 Telecom Design Code of Iron and Steel Enterprises.
5.2.2设计范围
scope of design
600t/d回转窑系统及其配套设施。
The 600t / d rotary kiln system and its supporting facilities.
5.2.3设计内容
Design content
消防系统、工业电视系统。
Fire-fighting system, industrial TV system.
5.2.4安全消防报警系统
Safety fire protection alarm system
5.2.4.1报警系统
Alarm system
火灾报警系统形式为区域报警系统。本系统由1台单回路区域火灾报警控制器和30点火灾报警探测网点组成。火灾报警探测点设置在控制室、操作室、变电所等火灾危险场所，区域火灾报警控制器设在中控室。
The fire alarm system is a regional alarm system.The system consists of 1 single-circuit area fire alarm controller and a 30-point fire alarm detection network.The fire alarm detection point is set in the control room, operation room, substation and other fire danger places, and the regional fire alarm controller is located in the central control room.
5.2.4.2消防通信Fire communication
本工程不专设消防电话，利用厂区调度电话、指令电话来达到消防通信目的。
Fire control telephone is not specially set up for the project, using the factory dispatching telephone, command telephone to achieve the purpose of fire control communication.
中控室、操作室等有关功能房间设置厂区调度电话，并利用指令电话作为区域应急广播。
The central control room, the operation room and other relevant functional rooms will set up the factory dispatching telephone, and the command telephone is used as the regional emergency broadcast.
5.2.5工业电视 Industrial television
本工程设工业电视监控系统。在原料仓顶、回转窑窑头窑尾、预热器顶部、成品仓库、窑下出料、氧化钙粉磨车间、氢氧化钙生产车间等处设工业电视监视点，现场摄像机按实际环境需要分别采用水气复合、室外全密封式防护罩进行防护。现场摄像机采用云台和支架固定。在主控室内采用 55 英寸 LCD 显示屏组成的拼接屏；拼接屏可实现单屏、多屏、全屏拼接现显示等功能。拼接屏上部设置 LED 电子显示屏。系统配备存储服务器，1080P 高清格式 15 天。
An industrial television monitoring system is provided in the Project.Industrial TV monitoring points shall be set up at the top of raw material warehouse, rotary kiln head and tail, preheater top, finished product warehouse, kiln output, calcium oxide grinding workshop, calcium hydroxide production workshop, etc. The field camera shall adopt water and gas composite and outdoor fully sealed protection cover according to the actual environmental needs.The field cameras are fixed with a platform and bracket.The 55-inch LCD display screen is used in the main control room; the splicing screen can realize single-screen, multi-screen, full-screen splicing present display and other functions.The LED electronic display is set on the upper part of the splicing screen.The system is equipped with a storage server, in a 1080P HD format for 15 days.
所有监控终端都支持 H.265 的编码格式，采用以太网链路进行数字化传输，同时支持 onvif 协议。
All monitoring terminals support H.265 format of encoding, digital transmission using Ethernet links while supporting the onvif protocol.
监控网络接入到接入层机房的公司监控网络（具体 IP 网段由发包方统一安排），以便后续所有的监控点都接入整体的监控管控平台。
The monitoring network is connected to the company monitoring network in the access machine room (the specific IP network section is uniformly arranged by the Employer), so that all subsequent monitoring points are connected to the overall monitoring and control platform.
6给水排水
Water supply and drainage
6.1概述Summary
生产、生活供水水源由发包方提供至厂区边界，接点处供水压力应不小于0.20MPa。其水质、水量、均应满足本工程用水要求。
The water supply for production and living shall be provided by the Employer to the boundary of the plant, and the water supply pressure at the junction shall not be less than 0.20MPa.Its water quality, water quantity shall meet the water use requirements of the Project.
本工程给排水系统设有水源给水管道系统、生产消防给水系统、生活给水系统、循环水给水系统、生活污水排水系统及生产、雨水排水系统。
The water supply and drainage system of the Project has water supply pipe system, production fire water supply system, domestic water supply system, circulating water water supply system, domestic sewage drainage system and production and rainwater drainage system.
6.2水源给水管道系统
Water supply and water supply pipeline system
本工程水源水由业主提供。
Water source of the Project shall be provided by the Owner.
6.3生产消防给水系统
Production of fire-fighting water supply system
厂内设环状生产消防给水管网，消防按同时发生一次火灾考虑，最大消防用水量室内为10L/s，室外为20L/s，火灾延续时间为 3 小时，一次消防用水量为 324m3。消防水由业主提供一路管道。室内外按现行建筑设计消防规范要求设置室内外消火栓及灭火器。室外设地上式消火栓，消火栓沿道路设置，间距不大于120m，保护半径不大于150m。
Ring production fire water supply network is installed in the plant. Considering fire considers simultaneous fire, maximum indoor fire water consumption is 10L/s, 20L/s outdoors, fire duration time is 3 hours and one fire water consumption is 324m3. Fire water is provided by the owner.Indoor and outdoor fire hydrants and fire extinguishers shall be set up indoor and outdoor according to the current building design fire codes.Outdoor aboveground fire hydrant is set along the road with distance not more than 120m and protection radius not more than 150m.
6.4生活给水系统Living water supply system
6.5净循环水系统Net circulating water system
回转窑生产线需循环水量为50m3/h。主要用户为：回转窑托辊冷却水、稀油站冷却水和窑尾风机冷却水等。供水压力≥0.20MPa;水温≤32℃。循环水回水为敞开口排除，排出口在地坪面上。
The circulating water quantity of the rotary kiln production line is 50m3/h.The main users are: rotary kiln roller cooling water, dilute oil station cooling water and kiln tail fan cooling water.Water supply pressure is 0.20MPa; water temperature is 32℃.The circulating water return water is excluded by open mouth and outlet on the floor surface.
循环水给水和循环水回水均由业主接至回转窑生产线边界处。
Both circulating water supply and circulating water backwater are received by the Owner to the boundary of the rotary kiln production line.
6.6排水系统 drainage system
排水系统为生活污水排水系统及生产、雨水排水系统。
Drainage system is domestic sewage drainage system and production and rainwater drainage system.
生产排水量为3m3/h排入厂内生产、雨水排水系统；生活污水排水最大小时量约为10m3/h，排入生活污水排水系统。卫生间排出的粪便水经化粪池处理后与其它生活污水排入厂区外规划管网。
The production drainage volume of 3m3/h is discharged into the plant production and rainwater drainage system; the maximum hour of domestic sewage drainage is about 10m3/h and discharged into the domestic sewage drainage system.The fecal water from the toilet is treated by the septic tank into the planned pipeline network outside the plant with other domestic sewage.
7热力及通风Heat and ventilation
7.1热力介质Heat medium
本工程热力介质有生产用压缩空气、除尘及仪表用净化压缩空气、氮气等三种。各种热力介质消耗量见下表：
There are three kinds of thermal media, compressed air and nitrogen.The consumption of various thermal media is shown in the following table:
热力介质消耗量表
Thermal media consumption scale
| 序号 | 介质名称 | 参数 | 消耗量 | 备注 | ||
| 压力(Mpa) | 温度(℃) | 单位消耗 | 年消耗 | |||
| 1 | 除尘净化压缩空气 | 0.6 | ≤40 | 25.6m3/min | 12165120m3 | |
| 3 | 氮气 | 0.5 | ≤40 | 8m3/min | 3801600m3 | 间隔 |
7.2热力介质供应Supply of heat medium
7.2.1生产用压缩空气供应Compressed air supply for production
本工程用压缩空气均采用氮气，由业主提供一路管道
The compressed air used in the project adopts nitrogen, and all the pipelines are provided by the Owner
7.3空调通风系统设计
Air-conditioning and ventilation system design
（一）10KV高压配电室通风排气采用轴流风机两台。
Two axial flow fans are used for ventilation and exhaust of 10KV high voltage distribution room.
轴流风机 型号：BT35-11 №4
Axial flow fan model: BT35-11 № 4
风量air quantity： 2406-4676m3/h
电功率 electric power ： 180W
转速 speed：1450r/min
(二) .需设空调的房间有控制室、中控室。
The air-conditioning rooms have a control room and a central control room.
本项目的空调均采用分体柜式或壁挂式空调机。
The air conditioner of this project adopts split cabinet or wall-mounted air conditioner.
1.控制室 control room ：20.25m2（长4.5m，宽4.5m）
设置 set up1台：KFR-50GW/A的分体柜式空调器;
额定制冷量：5000W。
2.中控室 central control room：78m2（长13m，宽6m）
设置2台：KF-76LW/E1(7638L1)-SN5的分体柜式空调器;
额定制冷量：7600W。
1. 窑头变电所低压控制室.
Low-voltage control room of kiln head substation：102 m2（长17m，宽6m）
设置4台：KF-76LW/E1(7638L1)-SN5的分体柜式空调器;
额定制冷量：7600W。
8仪表自动化Instrument automation
8.1概述summary
本设计的检测及调节项目是以工艺系统的要求为依据确定的。设计主要包括原料筛分输送系统、煅烧系统、成品筛分破碎储运系统、烟气除尘系统、氧化钙粉磨系统、氢氧化钙消解系统等。
The testing and adjustment items of this design are determined based on the requirements of the process system.The design mainly includes raw material screening and delivery system, calcination system, finished product screening and crushing storage and transportation system, flue gas dust removal system, calcium oxide grinding system, calcium hydroxide digestion system, etc.
根据现代化企业对自动化水平的要求,为确保生产过程安全稳定地运行，提高控制与管理水平,提高劳动生产率，减少劳动定员，针对各工段具体测控情况采用不同的控制方式：原料筛分储运系统、煅烧系统、成品筛分破碎储运系统、煤粉制备系统、烟气除尘等工段远传信号一律进PLC控制系统。对信号分别进行显示、控制、记录、报警等。参与经济核算的计量仪表，均设积算功能。PLC控制系统的具体阐述详见电气部分的说明。
According to the requirements of modern enterprises on automation level, in order to ensure the safe and stable operation of the production process, improve control and management level, improve labor productivity, reduce labor staffing, for each section specific measurement and control methods: raw material screening storage and transportation system, calcination system, finished product screening crushing storage and transportation system, powdered coal preparation system, smoke dust removal and other remote transmission signals into the PLC control system.The signals are respectively subjected to display, control, record, alarm, etc.The metering instruments involved in economic accounting are equipped with product calculation function.Details of the PLC control system are detailed in the description of the electrical section.
8.2检测和控制方式Detection and control mode
根据现代化企业对自动化水平的要求，为确保生产过程安全稳定地运行，提高控制与管理水平，发挥各装置的最大经济效益，提高劳动生产率，减少劳动定员，在煅烧工段、原料贮运筛分工段、除尘工段、成品筛分破碎储运、氧化钙粉磨系统、氢氧化钙消解系统采用一套PLC控制系统，对于工艺操作所需要的各种操作参数均引至设在窑头操作室的控制系统,并视其重要程度分别进行指示、记录、调节、报警及联锁等，参与经济核算的计量仪表均设积算功能。
Detection and control mode
关于PLC控制系统详见电力专业说明。
See the power professional description for the PLC control system.
循环水系统在各自操作室采用小型控制系统，空压站工段在其操作室设盘装仪表。
The circulating water system adopts small control system in their respective operating rooms, and the air pressure station section sets up panel instrument in its operating room.
8.3仪表及设备选型Instrument and equipment type selection
8.3.1各工段主要测控项目的内容
Contents of the main measurement and control items of each work section
8.3.1.1回转窑工段
Turn back the kiln section
主要检测控制项目如下：
Main testing and control items are as follows:
窑头压力、温度显示
Kiln head pressure and temperature display
窑尾压力、温度显示
End pressure and temperature of the kiln show
冷却器顶部温度
Cooler top temperature
冷却器出料温度
Cooler discharge temperature
一次风、二次风压力
Cooler discharge temperature
窑体转速、电流
Kiln body rotational speed and current current
预热器出口废气温度、压力
Waste gas temperature and pressure of the preheater outlet
预热器各室温度显示
Temperature temperature of preheater
预热器推杆时间显示
Temperature temperature of preheater
预热器、冷却器、成品库料位显示
Display of preheater, cooler and finished storage level
8.3.1.2上料工段
Feeding section
原料筛余仓料位检测
Detection of raw material screening
8.3.1.3除尘工段
Dust removal section
除尘器前部烟气温度调节
Flgas temperature adjustment in front of dust collector
风机、主电机轴承、定子温度检测
Detection of air fan, main motor bearing and stator temperature
除尘器前后压差检测报警
Front and rear differential pressure detection alarm of the dust collector
偶合器转速检测
Coupler rotational speed detection
8.3.1.4成品储运工段
Product storage and transportation section
块灰仓料位检测
Detection of block ash bin material level
筛余粉灰仓料位检测
Detection of sieve powder ash bin
粉灰仓料位检测
Detection of powder ash bin
8.3.2仪表及设备选型
Instrument and equipment type selection
变送器选用智能型变送器，调节阀选用电子式电动调节阀。
Control transmitter is intelligent transmitter and control valve is electronic electric control valve.
8.3.3车间内外自控线路的选型，敷设方式及抗干扰措施
Selection, laying method and anti-interference measures of automatic control lines inside and outside the workshop
8.3.3.1仪表设备在特殊环境及测量特殊介质时采用下述措施：
The following measures shall be adopted in the special environment and when measuring the special media:
处于易燃、易爆场所的仪表，按设计规范选用与危险场所等级相应的仪表。
Instruments in flammable and explosive places shall be corresponding to hazardous places shall be selected according to design specifications.
8.3.3.2车间内外自控线路的选型，敷设方式及抗干扰措施：
Selection, laying method and anti-interference measures of automatic control lines inside and outside the workshop:
与PLC系统相连的信号电缆选用屏蔽的计算机用控制电缆；其余电缆选用聚氯乙烯护套、聚氯乙烯绝缘的控制电缆。所有仪表电缆均采用穿保护管及电缆桥架内敷设方式。为了防止干扰，处于同一桥架内部的信号电缆与动力电缆之间用隔板将其分开。
The signal cables connected to the PLC system shall be shielded computer control cables; the other cables shall be PVC sheath and PVC insulated control cables.All instrument cables shall be laid through protective pipes and in the cable bridge frame.To prevent interference, the signal cable inside the same bridge is separated by a partition from the power cable.
8.4仪表维修Instrument maintenance
本次设计不考虑增加仪表维修设施及人员，由建设单位统筹解决。
This design does not consider the increase of instrument maintenance facilities and personnel, coordinated by the construction unit.
9建筑与结构Building and structure
9.1概述summary
本工程为新建一条回转窑。主要建、构筑物有：石灰石地坑、石灰石筛分楼、石灰石筛余仓、窑头厂房、石灰筛分破碎楼、石灰块灰仓、 粉灰仓、通廊、转运站、预热器基础，除尘器基础、烟囱基础等。公辅设施主要有配电室、控制室等。
The project is a new rotary kiln.The main construction and structures include: limestone pit, limestone screening branch building, limestone screening surplus warehouse, kiln head workshop, lime screening crushing building, lime lumps silo, lime powder silo, corridor, transfer station, preheater foundation, dust collector foundation, chimney foundation, etc.Public and auxiliary facilities mainly include power distribution room, control room, etc.
9.1.1主要建（构）筑物Mainly building (structure) building
通廊、平台、成品仓、转运站、筛分站、破碎车间、竖式预热器液压站、窑头厂房、回转窑基础、除尘器支架及基础、贮灰仓支架及基础、风机基础、烟囱等。
Corridor, platform, finished product warehouse, transfer station, screening station, crushing workshop, vertical preheater hydraulic station, kiln head plant, rotary kiln foundation, dust collector support and foundation, ash storage warehouse support and foundation, fan foundation, chimney, etc.
9.1.2设计执行遵守的主要规范、规程及标准
Main specifications, procedures and standards for to design execution
1《耐火安全规程》 （98冶安字第023号）
2《建筑结构可靠度设计统一标准》 （GB50068-2001）
3《建筑抗震设防分类标准》 （GB50223-95）
4《建筑抗震设计规范》 （GB50011-2001）
5《构筑物抗震设计规范》 （GB50191-93）
6《建筑结构荷载规范》 （GB50009-2001）
7《建筑地基基础设计规范》 （GB50007-2002）
8《建筑地基处理技术规范》 （JGJ79-2002）
9《混凝土结构设计规范》 （GB50010-2002）
10《砌体结构设计规范》 （GB50003-2001）
11《钢结构设计规范》 （GB50017-2003）
12《动力机器基础设计规范》 （GB50040-96）
13《烟囱设计规范》 （GB50051-2002）
14《给水排水工程结构设计规范》 （GB50069-2002）
15《地下工程防水技术规范》 （GB50108-2001）
16《钢筋混凝土筒仓设计规范》 （GBJ77-85）
17《建筑设计防火规范》（2001年版）（GBJ16-87）
18 《建筑内部装修设计防火规范》（1999年修订版）（GB50222-95）
19《工业建筑防腐蚀设计规范》 （GB50046-95）
20《建筑采光设计标准》 （GB/T50033-2001）
21《建筑气候区划标准》 （GB50178-93）
22 《采暖通风与空气调节设计规范》（2001年版）（GBJ19-87）
23《工业企业噪声控制设计规范》 （GBJ87-85）
24《工业企业设计卫生标准》 （GBZ1-2002）
25《建筑地面设计规范》 （GB 50037-96）
26《屋面工程质量验收规范》 （GB50207-2002）
27《办公建筑设计规范》 （JGJ67-89）
9.2自然条件 natural condition
9.2.1建筑气候特征、气候区划
Architectural climate characteristics, climate zoning
9.2.1.1厂区自然条件Natural conditions of the plant
1）场地抗震设防烈度Earthquake fortification intensity of the site
据国标《中国地震动参区划图》（GB18306－2001），本项目拟建项目场地范围地震动峰值加速度 0.1g，抗震设防烈度为 7 度。
该区建筑的基本要求应符合下列规定：
1）建筑物必须满足夏季防热、通风降温要求；冬季应适当兼顾防寒。
2）总体规划、单体设计和构造处理应有利于良好的自然通风，建筑物应避西晒，并满足防雨、防潮、防洪、防雷击要求；夏季施工应有防高温和防雨的措施。
The basic requirements for the district building shall comply with the following provisions:
1) buildings must meet the requirements of heat prevention and ventilation and cooling in summer; cold protection should be appropriate in winter.
2) overall planning, single design and structural treatment should be conducive to good natural ventilation, buildings should avoid the sun, and meet the requirements of rain prevention, moisture prevention, flood protection, lightning protection; summer construction should be high temperature and rain prevention measures.
9.3设计的主要数据
9.4设计说明
9.4.1建筑部分
1、主要设计原则和技术规定
设计原则
建筑设计适用、经济、美观。建筑平面、剖面的设计在满足工艺生产、操作和检修的要求下，应符合石灰生产的特点，满足防火、防爆、除尘、清灰等要求。
a)屋面
保温材料采用水泥膨胀珍珠岩，按规范施工，满足使用要求。屋面
现浇钢筋混凝土屋面防水采用4厚SBS改性沥青防水卷材和基层处理剂各一道。，屋面排水坡度一般不小于2%，如为上人屋面则采用1%，屋面面积大而高的建筑物均为有组织排水，其它建筑物采用无组织排水。
b)墙体
框架填充墙采用空心粘土砖（或当地实际采用的砌块等），砖混结构承重墙采用承重砌块。
c)楼地面
生产建筑及辅助生产建筑采用水泥砂浆面层或砼地面，水泥砂浆面层楼面。洁净度要求较高的建筑采用水磨石或地砖地、楼面。
8． 装修
粉刷：外墙粉刷：砖墙采用抹灰墙面外刷有色外墙涂料。混凝土壁板外墙面刷涂料。内墙粉刷：生产车间内墙做150高水泥踢脚线，以上采用抹灰墙面外刷白色墙涂。控制室内墙做150高水泥踢脚线，以上采用抹灰墙面外刷高级乳胶漆。一般钢筋混凝土库壁内不作粉刷，要求内壁平整光洁，拆模后用水泥腻子将刷部不整之处刮平即可。
天棚：如为现浇钢筋砼顶板，拆模后用水泥腻子刮后刷白色涂
料两遍，如为预制板面应勾缝刮腻刷涂料；控制室设轻钢龙骨铝塑板天棚。
9． 门、窗设置
1、门：一般采用木门，有特殊要求时采用钢木大门，隔音门、防火门等。
窗：一般采用塑钢窗，如有特殊要求时采用隔音窗、防火窗等。
2、防噪声措施
对产生噪声较大的生产厂房（如风机房等），在声源附近的操作室均采用隔音门窗。
3、防火、防爆措施
对所有建筑物的防火要求，包括材料的选用、布置、构造、人员疏散等均按《建筑设计防火规范》等执行。对于有爆炸危险的生产厂房，均应满足防爆和泄压要求。
4、防腐蚀措施
有酸碱等腐蚀介质的地面或楼面均采用防腐蚀措施，并根据腐蚀介质不同而采取不同的防腐材料和构造。
5、建筑设计对采光、通风、日晒的考虑
1) 充分利用日光资源与人工光源，提供高质量的采光照明条件，保证工人的视觉需求。
2)在总平面布置上，建筑物体型和朝向的考虑、门窗处理等方面组织好自然通风，以节省设备和投资。
9.3 Main data for the design
9.4 design notes
9.4.1建 building section
The main design principles and technical provisions of 1,
design discipline
The architectural design is applicable, economical and beautiful.The design of building plane and sections shall meet the requirements of process production, operation and maintenance, meet the characteristics of lime production, and meet the requirements of fire prevention, explosion-proof, dust removal and ash removal, etc.
a) roofing
The insulation materials adopt cement expansion perlite and are constructed according to the specifications to meet the use requirements.roofing
The cast-in-place reinforced concrete roof waterproof adopts 4 thick SBS modified asphalt waterproof roll and one base treatment agent., The roof drainage slope is generally not less than 2%, if the upper roof is 1%, buildings with large and high roof area are organized drainage, other buildings use unorganized drainage.
b) wall
The frame filling wall adopts hollow clay bricks (or actual local adopted blocks, etc.), and the brick and concrete structure bearing wall adopts load-bearing blocks.
c) flooring
Production building and auxiliary production building adopts cement mortar surface layer or concrete floor, cement mortar surface layer floor.Buildings with higher cleanliness requirements shall use terrazzo or floor tile ground and floor.
decorate
Painting: exterior wall painting: the brick wall is painted with colored exterior wall paint.Brush the outer wall of concrete siding.Interior wall painting: the inner wall of the production workshop makes 150 high concrete kicking, and the above adopts white wall outside the plastering wall.Control indoor wall to do 150 high cement kicking line, the above use plastering wall outside brush advanced latex paint.Generally, the reinforced concrete warehouse wall is not painted, and the inner wall is required to be smooth and clean. After mold removal, the cement putty will scrape the brush flat in an uneven place.
Skyshed: if it is cast-in-place reinforced concrete roof, scrape with cement putty and brush white
Material twice, if the prefabricated plate surface shall be scratched with paint; control room equipped with light steel keel aluminum plastic panel canopy.
Door, window setting
1, door: generally use wooden door, with special requirements of steel and wood door, sound insulation door, fire door, etc.
Windows: generally use plastic steel Windows, if there are special requirements, use soundproof window, fire window, etc.
2, anti-noise measure
For noisy production plants (e. g. wind room), sound insulation doors and windows are used in the operating room near the sound source.
3, fire prevention and explosion-proof measures
The fire prevention requirements of all buildings, including material selection, layout, structure, personnel evacuation, shall be implemented in accordance with the Code for Fire Prevention of Building Design, etc.All the production plants with explosion danger shall meet the explosion-proof and pressure relief requirements.
4, corrosion prevention measures
The ground or floor with corrosive media such as acid and alkali shall adopt anti-corrosion measures, and adopt different corrosion prevention materials and structures according to different corrosion media.
5, architectural design considerations for lighting, ventilation and sun
1) makes full use of solar resources and artificial light sources to provide high-quality lighting conditions to ensure the visual needs of workers.
2) organizes natural ventilation in the general layout, building structure and orientation considerations, door and window treatment, so as to save equipment and investment.
9.4.2结构部分
1、设计原则
1)结构布置、构造处理等方面要最大限度地满足生产需要以及检修的方便。在保证适用、安全的原则下，力求降低工程造价。除生产上有特殊要求外，柱网及承重构件的布置应符合建筑模数的要求，构件种类及类型应尽量统一。
2)合理处理不同分期的土建设计及施工的接口，原则上不能影响正常生产。
2、基础
钢筋混凝土柱下一般采用现浇钢筋混凝土独立基础，砖墙下采用毛石条形基础或钢筋混凝土基础梁，设备基础一般采用混凝土基础，回转窑基础采用现浇钢筋混凝土基础。
3、建（构）筑物结构型式
1)原料地坑、石灰石筛分楼、窑基础、窑头厂房、石灰筛分楼等采用现浇钢筋混凝土结构；
2)成品块灰仓、 粉灰仓，除尘粉灰仓、预热器支架等采用钢结构；
3)其它采用砌体结构。
4、通廊
1)地下通廊：采用现浇钢筋混凝土封闭箱形结构。
2)地上通廊：采用钢结构通廊。
5、支架：:采用钢结构。
9.4.3地基处理及抗震设防
1、地基处理
按照预制桩基础进行设计。
2、抗震设防
据国标《中国地震动参区划图》（GB18306－2001），本项目拟建项目场地范围地震动峰值加速度 0.1g，抗震设防烈度为 7 度。
The 9.4.2结 configuration part
1, design discipline
1) structural layout, construction treatment and other aspects should maximize the production needs and maintenance convenience.Under the principle of ensuring the application and safety, and strive to reduce the project cost.In addition to special requirements in production, the layout of column network and load-bearing components shall meet the requirements of building moduli, and the types, types and types of components shall be unified as far as possible.
2) reasonably handles the civil design and construction interface of different stages, in principle can not affect the normal production.
2, foundation
Cast-in-place reinforced concrete independent foundation is generally used under reinforced concrete column, wool stone strip foundation or reinforced concrete foundation beam under brick wall, equipment foundation is generally adopted concrete foundation, and rotary kiln foundation adopts cast-in-place reinforced concrete foundation.
3, construction (structure) structural type
1) adopts cast-in-situ reinforced concrete structure for raw material pit, limestone screening building, kiln foundation, kiln-head building and lime screening building;
2) finished block ash warehouse, sintering powder ash warehouse, dust removal ash warehouse, preheater bracket using steel structure;
3) Others adopt a masonry structure.
4, vestibule
1) underground corridor: adopt cast-in-situ-reinforced concrete enclosed box structure.
2) above-ground open corridor: using steel structure open corridor.
5, bracket:: steel structure.
9.4.3地 base treatment and seismic fortification
1, foundation treatment
Designed according to the precast pile foundation.
2, seismic fortification
According to the national standard "China Ground Earthquake Reference Division Map" (GB18306-2001), the ground vibration peak acceleration of the proposed project site scope is 0.1g, and the seismic fortification intensity is 7 degrees.