A ball mill can become full, or experience “full grinding,” due to several reasons:
1.Excessive Feed Volume: If the amount of material fed into the mill exceeds its capacity, it can lead to overloading
2.Insufficient Grinding Media: Not adding enough grinding media (like steel balls) can lead to inefficient grinding and overloading
3.Coarse Material: If the material being ground is too coarse, it can take longer to reach the desired fineness, causing the mill to fill up
4.Diaphragm clogging: material/ metal craps clogging in the slot reduce the area allowing material to pass through, course high retention of material While still receiving feed may course machine to become full
5.High Moisture Content: Materials with high moisture content can cause the mill to become saturated, reducing grinding efficiency2.
Regular monitoring and adjustments can help prevent these issues and maintain optimal performance.
Have you ever experience this problem and what was the reason?